LRB-303 Build Guide

Files:

LRB-303 3D Case Files

LRB-303 Knobs and Key Caps

You need: 

2 x LRB303 TONE KNOBs (3 per file), 6 total
5x Key Button (5pcs per file), 25 Total
1x Tap Button (3pcs per file), 3 Total, Need 2
1x Mode Knob (3pcs per file) 3 Total, Need 2
1x Tempo Knob (3pcs per file) 3 Total, Need 2

Rub-on Instructions:

Step 1:

Trim bottom paper of rub-on so neither side goes to the edge.  Prepare your case by washing the surface where it will be applied to,  Test whatever you use on the inside of the case for painted ones to make sure it doesn't attack the paint.   Dont use harsh solvents.

Step 2:

Add Tape to each end.  Use tape that leaves no residue.

Step 3:

Apply to case without taping down, pull out the bottom paper so only the top is exposed and you can pull the paper out the bottom.  This is to protect the bottom graphics until you're ready to apply them.

 

Step 4:

Align the rub-on using two features: TUNE and ACCENT.  Just line up the tick marks to the hole in the case for both these features and everything else will line up correctly.  I recommend lining one side up first, taping that side down and then the other end.  The bottom paper will prevent the graphics touch the panel so you can reposition as you need.  When you are happy with alignment, use the provided tool (pointy wood thing) and gently rub each feature until it transfers.  Use as little force as possible, its a motion like you are drawing on top of each feature with a pencil. I recommend starting with features nearest the edge.  Once the top is done, pull the bottom paper out and finish bottom features.

 

Step 5:


Once everything is rubbed on,  lift the tape on one side only and lift the transfer paper up slowly to make sure everything transferred.  If you missed anything, simply tape down the lifted end, it should line up easily since one end is still taped down.

 

Bill of Materials:

 Bag 1
2x B50K (B503)
2x A50K (A503)
1x B50K Dual (B503)
1x 1MA (A105)
2x Brackets
1x A50K
1x C1M
1x 3P4T Switch
1x 1P7T Switch


Bag 2
3x Phone Jacks
2x 3.5mm Jacks
1x Slide Switch
1x Positive Bat Terminal
1x Negative Battery Terminal
1x DC jack
1x Switched DIN Socket
3x Standoffs
3x Tie Wraps
1x Rub-on Tool

Bag 3
25x Tact Switch
25x 4x6mm Standoff
25x3mm LED
2x70mm 4 Pin Ribbon
2x70mm 8 Pin Ribbon
6x Hook up Wires
4x Dust Covers
5x Short Case Screws
6x Long Case Screws
1x Tiny Screw


Bag 4
1x Coil
1x KSD1616 (Q43)
1x KSA916 (Q44)
1x BA662 Clown
1x Headphone Amp (IC14)
1x TIP30 (Q45)
1x OS-303 CPU
1x MIDI board with Cable




 

Cable Legend:

Connection Color Length
GND Blk 135
RUN brown 175
TAP Purple 210
R/S Orange 135
Battery+ RED 475
Battery - Blk 240

 

 

Assembly Instructions:

General Assembly tips:

Do NOT solder pot tabs until you have had a chance to fit the completed boards into the case.  Much easier to make adjustments BEFORE those are soldered down

Switchboard

Step 1:

Trim rails from board.  They break off with pliers easily

Step 2:

Trim ribbon leads to around half length.  The leads get wider at the bottom so snipping those off eases installation

Step 3:

Solder ribbon to board.  This step can be done later if you wish, I prefer to do it before soldering LEDs/Switches

 

Step 4:

Fit LEDs into standoffs.  This can be done either way, standoff holes on top will raise the LEDs a bit. Your choice, just make sure they are all the same way.  There is an extra LED and standoff in the kit

 

Step 5:

Fit all parts on to switch board.  LEDs are fit with long leg (Anode) -> triangle on the footprint.

 

Make sure all switches are pushed all the way down and flush with the board.

Solder everything down.  I recommend using the panel as jig so all the LEDs line up with the holes and get soldered in straight.  I use a couple of pieces of tape to keep the panel fixed to the switch board

Switchboard Complete!

Mainboard

Step 1:  

Place and solder low components.  Make sure you take care to mount the Headphone (LA4140 or AN7112) amp and 662 Clown with pin 1 matching the silk screen on the PCB

Coil has a pin that does not get soldered

 

Step 2:

Mount remaining parts and solder remaining parts.

 

Potentiometer codes:

B503 = 50KB
A503 = 50KA
A105 = 1MA

 

Bend the bracket legs in place but DONT solder in place

Step 3:

Join the Mainboard and Switchboard

The recommended method is to solder the top and bottom pin of each cable, check to make sure its straight and flush, then solder the remaining pins

 

Step 4:

Solder the wire jumpers according to this list.  The pins are number so connection 28 on the mainboard corresponds to connection 28 on the switch board.

Connection Color Pad Number
GND Blk 28
RUN brown 1
TAP Purple 27
R/S Orange 2
Battery+ RED 30
Battery - Blk 29


First Power Up/Calibration

Step 1:

Without the processor installed, connect a 9V center NEGATICE DC supply, turn power on via volume switch and confirm voltages at the following locations.  They dont have to be exact (i.e. 11.8 is fine for 12V, 5.333 is 5 something)

Step 2:

Install processor.  Power up device and adjust TM6 so you read 5.333V at the test point shown above.

Step 3:

Tempo Clock Calibration:

Connect a scope to TP1.  Adjust TP1 so the period of the clock pulse is 8ms +/- 1ms

VCF Calibration:

Connect a scope to TP6 (the outer leg of the resonance pot).  Set the CUTOFF FREQ potentiometer to center, WAVEFORM to SAW, RES potentiometer to full clockwise, ENV MOD, DECAY, ACC full counter-clockwise. Adjust TM3 so the period of the resonance waveform is 2ms +/- 0.5ms.  

VCO Calibration:

This is easiest to do via MIDI so:  make sure MIDI note is ON by holding the NORMAL button and pressing CLEAR to access the settings.  The Step 1 key toggles MIDI control (LED on/ON, LED off/OFF).  Make sure the tune knob is in the center position, Cutoff full clock wise, all other controls full counter clockwise

Calibrate VCO SPAN

On a MIDI keyboard, press high C, C5.  Note the frequency on a counter/scope/meter, Play low C, C2.  Adjust the frequency using TM5 until C2 is 1/8th the frequency of C5.  

Calibrate VCO CENTER

Play A2 on your MIDI Keyboard, adjust TM4 so frequency is 110Hz

 

Final Assembly

Step 1: (coming soon)